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An Essential Process for Color Printing.

When you need something to be printed in color and mass-produced, you need to avail of color separation services. Examples of these are full-color brochures and magazine or souvenir program covers. Mass-production means a quantity of several hundred to thousands and the most cost-effective means of doing this is through the use of an offset printing machine. Although your color or inkjet printer will allow you to print several color copies, it becomes very expensive and time-consuming when you need hundreds or thousands.

How Colors are Printed.

Offset printing machines are basically single-color devices that make use of printing plates that hold the image that is going to be printed. The color that is printed on paper depends on the ink color that is loaded on the machine. If you want to print the Philippine flag, for example, you will need a printing plate that holds the image of the blue field, another one for the red field, and a third one with the image of the sun and the stars for the yellow plate. All these images on the plates are in black. To print the flag, the plate for the blue field is attached and blue ink is loaded; the plate for the red field together with the red ink; and the same is done with the yellow part. Therefore, for a flag with three colors, paper is fed through and printed three times with three color-separated plates together with their corresponding ink colors.


The RGB (Red, Green, Blue) System

How Colors are Created.

By understanding how color images are projected on you television set will help you understand color separation. Your TV has three light sources: the red, green and blue (RGB) light guns that combine in certain ways to produce the entire color spectrum that you see. When your set is off, it is almost black and when the R, G, and B guns add up, they produce a white image, the colors having an additive effect.

While your TV set is black when there is no light, paper, on the other hand is white when there is no ink printed on it. For printing, the reverse of the RGB system is implemented. The CMYK system is used: for Cyan (combination of green and blue), Magenta (red and blue), Yellow (red and green), and Black. This system is subtractive. Theoretically, the combination of C, M, and Y should produce black (or no colors), but due to imperfections of inks a muddy brown results. This is why a fourth ink, black, was introduced.


The CMY (Cyan, Magenta, Yellow) System

With the CMYK system, full-color photographs and images can be printed with certain combinations of cyan, magenta, yellow and black inks. The problem is how to determine and separate these components.

Basics of Color Separation.

The art of color separation involves taking the entire visual range of light reflected or transmitted by an original image and describing that range with individual colors. When these individual colors are combined on a device such as a printing press, a full-color reproduction of the original image is produced. A color separation is a classic example of the whole being greater than the sum of its parts.

The number of individual colors that you can see is immense. The ideal situation is to identify every color in an image and then print that color. Unfortunately, the logistics of printing 20,000 or more colors proves to be a bit unreasonable. Fortunately, in the early 1860’s, British physicist James Maswell established the basics of trichromatic color photography and laid the foundation for most modern color reproduction. He reduced the variables of light into three primary colors. Maxwell divided the spectrum of colors by projecting light through separate red, green, and blue filters. Using the lowest number of primary colors possible, he literally established how to reproduce most of the visual spectrum discovered by Newton. Although the tools have evolved over time, modern printers and color separators use the same basic techniques that Maxwell established over a century ago.

For over 50 years, color separation for commercial printing relied on analog photographic methods. From the mid-80s to the present, the printing industry has shifted to mainly digital methods of color reproduction. The printing devices used to produce color have become more computerized and sophisticated, but the actual printing process of putting ink or dyes on a substrate has not changed. Because the end process of printing is the same, the techniques involved with color separation remain the same. Computerization and digital file handling have refined parts of the procedure, but mastering the theories and techniques must still be accomplished to achieve good reproduction results.

Separating Tones and Color

Every image that you see with your eyes reflects or transmit tones and colors from a range of light wavelengths (400-700nm). The separation of color involves a simplified description of an image’s visual range of color. To simplify the visible spectrum of light which brings the image to your eye, the spectral information is broken into three main bandwidths of Red, Green, and Blue (RGB), called trichromatic color system.

The combination of red, green, and blue in additive light theory makes white light--which represents nearly all the visible wavelengths of light.
After the initial separation of the spectrum is accomplished, the total light data is easier to describe and manipulate. After the colors of an image are assigned trichromatic RGB values by a scanner, the color data is digitized. At this point you can say that the total color description of the original image has been reduced to three groups of binary on-off commands. The digital data is more manageable that the complex series of light wavelengths that enable the eye to comprehend tones and color.
When color separation were made in the predigital age, light from the original was passed through RGB filters and focused on photographic film. The colored filters separated the wavelengths of light. The result was an individual halftone film for each separate color. Halftone film is composed of groups of black; metallic-silver dots of various sizes. A halftone firm is a black or white (solid or clear) record of a single color. The black or white composition of the film emulates the digital function of on or off (one or zero). The physical form of the halftone film acts just like a digital file version of an image.

Analog-produced, halftone separation films and digital color data files may be different physically, but they are similar in function. Both are black-and-white records of a visual set of tones and colors. The complex sensation of color has been reduced to a set of simple instructions.
After the visual color experience is separated into the digital components of RGB color, you must convert the RGB file to the complementary color space of CMY in order to physically print the colors. CMYK inks are used on printing devices. But when other uses for the image data required, color spaces such as YCC (for photo CD), CIE L*a*b*, and HSV are available to manipulate the data while it is still in digital form.
Digital files are available for one of two possible types of printing: continuous tone or halftone printing. Continuous tone printing is slower and very expensive compared to halftone printing. Cheaper and quicker, halftone printing is geared more for producing mass quantities of prints.

 
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